We, at 'machine makers' undertake special assignments in automation of 'concept to commissioning' type .These involve concept development, machine design, controls, manufacturing, installation, debugging and commissioning.

Some of our automation projects were

  • For food, Plastic, Automobile, Electrical, Computer Peripherals, hygiene and cosmetics industries
  • Machines with pneumatics, AC drives, Stepper motors, DC drives, simple motors
  • Controls with PLCs, PCs, Relay logic, Pneumatic logic circuits
  • Use of MMIs for : Interactive m/c setting, Parameter selection, Alarms/ Annunciation for on-line fault diagnosis and advance warnings
  • PLCs handled : Siemens S5, Modicon, Panasonic ( Nais ), Fanuc
  • PC software in C,VB
  • Scope of various automation projects involved one or many or all of the following activities :
    · Concept to commissioning work with following steps : 
    Ø work study analysis
    Ø Concept designing
    Ø Approximate design of work place
    Ø Costing
    Ø Detailed engineering design
    Ø Selection of hardware such as PLC, Pneumatics etc.
    Ø Software development and /or control panel design
    Ø Machine assembly, trials and debugging
    Ø Commissioning
    · Re-engineering/ modification for productivity improvement/ trouble shooting
    · Control Panel design
    · Only manufacturing and design of controls
Project / machine description highlights
1 Fully automatic Wire cutting and stripping m/c -v2 Stepper motor controls, PC based :VB, C ,MS Access
2 Fully automatic Wire cutting and stripping m/c -v1 DC Drive, encoder, PLC, MMI, Pneumatics
3 PET Performs Pre-heating SPM Pneum. indexing conveyor, Thyrist. heating,  relay logic
4 Fully Auto Cap closing m/c for plastic closures Pneumatics, PLC and MMI, Vib feeders
5 Semi-auto Cap Closing m/c for plastic closures Geneva, Gear motor, Pneumatics, PLC, MMI
Endurance testing m/c for plastic cap Hinges  
7 Assembly m/c for delicate plastic parts Manual m/c with electrical full-proofing
8 Special Chain-belt  inclined conveyor for chocolate syrup transportation Design improvement project, Special concept of Chain-belt
9 Conveyorised scissors lift for PU Moulding stn. hydraulics, contactor panel, gear motor
10 Nut Runner for Tractor Engine Pneum. weight balancer, Manipulator arm, Relay Panel
11 Nut Runner for Car Engine Pneum. weight balancer, Manipulator arm, Relay Panel
12 Semi - auto compacting machine for cosmetic powder compacts hydraulic, relay panel
13 Semi-auto Roundating m/c for Tooth-brushes  
14 Assembly m/c for computer floppy manufacturing Conversion of semi-auto machine to automatic machine

  

Wire Cutting & Stripping Machines Wire Cutting Machines Stripping Machines
Wirewin Software Other Activities Micro Controllers
Micro Processor Controls  

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